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Documentation > MAC-PAC Reference Library > Manufacturing > Just-in-Time > Screens > Part/Production Center Relationship > JT860S02 - Detail

JT860S02 - Detail

 

 

WILLIAMS   PLT BEL               JUST-IN-TIME                          2/19/95

 DSP01                 PART/CENTER RELATIONSHIP INQUIRY                  DETAIL

                                                                               

 Part Number        PHD-12            PHD-12                        SKU     EA 

 Production Center  CELL1             SCREWDRIVER PRODUCTION        Cap UM  EA 

 Batch Quantity          1.000        Production Center Capacity      1000.000 

                                                                                

 CONBON Control Cd    0                           Relief Type       1          

                                                                               

 Authorized Qty            1.000                  Stock Queue Days    .0       

                                                                               

 Container Code                                   Container Qty           .000 

                                                                                

 Producing Location                               Relief Location              

                                                                               

 Number CON Cards         0                       Number BON Cards      0      

                                                                               

 Group Technology No                              Family ID                    

                                                                                

 Run Units                 .0000                                               

                                                                               

 F2=Command          F3=Exit             F9=Maintenance                        

 

This screen is used to view productivity information for a part which is created in a particular production center.  This information should be defined for every production center in which a JIT part is manufactured using Just-In-Time manufacturing techniques.

A default part/production center relationship is automatically created by the Part Master Maintenance conversation when the primary production center for a part is defined.  This primary production center is the production center in flow schedules; flow requirements are automatically created by the MS and RP Planning modules.  Production can be smoothed over several production centers by decreasing production in the primary production center and rescheduling or "adding it" into the secondary production centers for the part defined by these part/production center relationships.

If the CONBON module is installed, part/production center relationship records must be established for every production center in which a JIT part is produced.  This is because the CONBON Analysis Program reads all part/production center relationship records for a part to access the flow schedules (flow authorizations) and flow requirements for a part produced in a particular production center.

Establishing these additional non-primary part/production center records is streamlined by the default of information from the Productivity screen on the Part Master File (primary part/production center relationship).  It allows information such as container quantity, producing location, etc. to remain identical in non-primary production centers for a part or to be altered with minimal effort.  The Inventory Netting flag can be changed only on the Part Master File.

PLANT

Display only.  Used to identify the plant in which maintenance/inquiry will be done.  The plant must be valid, and you must be authorized to the manufacturing company/warehouse associated with the plant (Reference File Category 409).  Defaults to the plant assigned to your user ID.

PART NUMBER

Display only.  This is the part number from the select screen.  The part's description will appear immediately to the right of the part number.

STOCKKEEPING UNIT OF MEASURE

Display only.  The stockkeeping unit of measure of the part as defined on the Part Master file.

PRODUCTION CENTER

Display only.  Shows the production center where the part is produced.  The production center's description will appear immediately to the right of the production center number.

CAPACITY UNIT OF MEASURE

Display only.  The capacity unit of measure of the production Center as defined on the Production Center File.

BATCH QUANTITY

Display only.  The quantity of the part typically made in one run of its manufacturing process.

PRODUCTION CENTER CAPACITY

Display only.  The daily maximum production capacity of the production center as defined on the Production Center File.

CONBON CONTROL CODE

Display only.  If entered, this value must be defined on the Reference File (Category C03).  The following CONBON Control Codes are the standard codes used in the system:

0 - No Cards

1 - Single Card

2 - Dual Card

If CONBON is not installed, the CONBON Control Code defaults to '0'; if CONBON is installed, the CONBON control code defaults to '2'.

RELIEF TYPE

Display only.  Must be defined on the Reference File (Category C02).  The following Relief Types are the standard codes used in the system:

1 - Point of Use

2 - Point of Production

To obtain more detail information about the Relief Type and how it works in conjunction with the CONBON Control Code to determine where inventory Is issued from and received into, type an 'X' next to this paragraph and press F11.

AUTHORIZED QUANTITY

Display only.  The minimum quantity required to authorize production of a JIT production part. This field is used in calculating the number of suggested CON cards to initiate and control production of the part on the shop floor, if the CON BON module is installed. To obtain a detailed explanation of how this field is used in CONBON calculations, type an "X" to the left and press F11.

STOCK QUEUE DAYS

Display only.  This entry determines the number of days stock in the outbound queue.  This entry must be numeric, right-justified and up to one decimal and two significant digits. To obtain a detailed explanation of how stock queue days are used in CONBON calculations, type an "X" to the left and press F11.

CONTAINER CODE

Display only.  Enter the code number for the standard container used for the part.  Valid container codes are defined on the Container Master File (DE130M).

CONTAINER QUANTITY

Display only.  Enter the number of parts that can be carried in the standard container.  A container may often be used to record inventory transactions in a Just-In-Time environment.

The container quantity should be less than the authorized quantity.  This avoids authorization of less than one container.  To obtain a detailed explanation of how the container quantity is used in CONBON calculations, type an 'X' to the left and press F11.

PRODUCING LOCATION

Display only.  Must be a location on the Location Validation File.  Enter the company/warehouse associated with plant.

RELIEF LOCATION

Display only.  Must be a location on the Location Validation File.

NUMBER CON CARDS

Display only.  This field displays the total number of CON production cards in use on the shop floor for this part in the given production center. This field is updated whenever the Automatic or Manual Card Print programs are run to physically generate the CON cards.  To view the total number of CON cards issued to the shop floor for this part, regardless of the production center in which the part is produced, press F7=P/M Inquiry and scroll to the JIT screen of Part Master Retrieval.

NUMBER BON CARDS

Display only.  This field displays the total number of BON movement cards in use on the shop floor for this part when it is used as a component in this production center.  To view the total number of BON cards issued to the shop floor for this part, regardless of the production center where it is used as a component, press F7=P/M Inquiry and scroll to the JIT screen of Part Master Retrieval. This field is likewise updated whenever the Automatic or Manual Card Print Programs are run to physically generate new and/or replacement cards for the shop floor.

GROUP TECHNOLOGY NUMBER

Display only.  Enter the group technology or cell identifier associated with this part.

FAMILY ID

Display only.  Enter the identifier for the family of which the part is a member.  Defined through Reference File category 423.

RUN UNITS

Display only.  For JIT parts, this is the load incurred to the production center to manufacture one unit of this part.  This load is expressed in the unit of measure of production center's capacity.  If not defined, the production schedule maintenance and inquiry programs will use the Run Units defined on the default Part/Production Center Relationship record (and thus Part Master File) for calculating load on the given production center.

COMMAND KEYS

Enter - Update changes.

F2    - Display a window where a fast path option or mnemonic can be entered.  Fast path allows the next menu selection to be made directly from this screen.  When the window is displayed, pressing F3 will remove it.

F3    - Exit program.

F9    - Enter the Part/Production Center Maintenance conversation for this part/production center.