MAC-PAC Homecontact ussupport login 
Documentation > MAC-PAC Reference Library > Manufacturing > Just-in-Time > Screens > Part/Production Center Relationship > JT160S02 - Detail

JT160S02 - Detail

 

 

WILLIAMS   PLT BEL               JUST-IN-TIME                          2/19/95

 DSP01               PART/CENTER RELATIONSHIP MAINTENANCE              ADDITION

                                                                                

 Part Number        PHD-12            PHD-12                        SKU     EA 

 Production Center  CELL2             SCREWDRIVER ASSEMBLY                 Cap UM  EA 

 Batch Quantity          1.000        Production Center Capacity       100.000 

                                                                               

                                                                               

 CONBON Control Cd    0                           Relief Type       1          

                                                                               

 Authorized Qty            1.000                  Stock Queue Days    .0       

                                                                               

 Container Code                                   Container Qty           .000 

                                                                               

 Producing Location                               Relief Location              

                                                                                

 Group Technology No                              Family ID                    

                                                                               

 Run Units                 .0000                                               

                                                                               

                                                                               

 F2=Command          F3=Exit             F4=Prompt           F8=P/M Inquiry    

 F9=Enter Inquiry    F10=Function Select F12=P/C Inquiry     F15=Rekey Data    

 

This screen is used to define productivity information for a part that is created in a particular production center.  This information should be defined for every production center in which a JIT part is manufactured using Just-In-Time manufacturing techniques.  The production centers, however, must be within the same family (Reference File category D88).

Even if part/production center relationships are not specifically defined, the JIT module will authorize operations in production centers within the same family (as defined on the Production Center File) by defaulting productivity information from the default part/production center relationship.

A default part/production center relationship is automatically created by the Part Master Maintenance conversation when the primary production center for a part is defined.  This primary production center is the production center in flow schedules; flow requirements are automatically created by the MS and RP Planning modules.

Production can be smoothed over several production centers by decreasing production in the primary production center and rescheduling or "adding it" to the production centers that are within the same family.  (You do not need to establish a part/production center relationship with these production centers.)

If the CONBON module is installed, part/production center relationship records must be established for every production center in which a JIT part is produced.  This is because the CONBON Analysis Program reads all part/production center relationship records for a part to access the flow schedules (flow authorizations) and flow requirements for a part produced in a particular production center.

Establishing these additional non-primary part/production center records is streamlined by the default of information from the Productivity screen on the Part Master File (primary part/production center relationship).  It allows information such as container quantity, production location, etc.  to remain identical in non-primary production centers for a part or to be altered with minimal effort.  The Inventory Netting flag can be changed only on the Part Master File.

PLANT

Required.  Used to identify the plant in which maintenance/inquiry will be done.  The plant must be valid, and you must be authorized to the manufacturing company/warehouse associated with the plant (Reference File category 409).  Defaults to the plant assigned to your user ID.

PART NUMBER

Display only.  This is the part number from the Function Select screen.  The part's description will appear immediately to the right of the part number.

STOCKKEEPING UNIT OF MEASURE

Display only.  The stockkeeping unit of measure of the part as defined on the Part Master file.

PRODUCTION CENTER

Display only.  Shows the production center where the part is produced.  The production center's description will appear immediately to the right of the production center number.

CAPACITY UNIT OF MEASURE

Display only.  The capacity unit of measure of the production Center as defined on the Production Center file.

BATCH QUANTITY

Display only.  The quantity of the part typically made in one run of its manufacturing process.

PRODUCTION CENTER CAPACITY

Display only.  The daily maximum production capacity of the production center as defined on the Production Center file.

CONBON CONTROL CODE

Optional.  If entered, this value must be defined on Reference File category C03.  The following CONBON Control Codes are the standard codes used in the system:

0 - No Cards

1 - Single Card

2 - Dual Card

If CONBON is not installed, the CONBON Control Code defaults to '0'; if CONBON is installed, the CONBON Control Code defaults to '2'.  To obtain more detail information about this code and how it works in conjunction with the Relief Type field to determine where component inventory is issued from and parent inventory is received into in terms of locations, type an 'X' next to this paragraph and press F11.

RELIEF TYPE

Optional.  Must be defined on Reference File category C02.  The following Relief Types are the standard codes used in the system:

1 - Point of Use

2 - Point of Production

To obtain more detail information about the Relief Type and how it works in conjunction with the CONBON Control Code to determine where inventory Is issued from and received into, type an 'X' next to this paragraph and press F11.

AUTHORIZED QUANTITY

Optional.  The minimum quantity required to authorize production of a JIT production part. This field is used in calculating the number of suggested CON cards to initiate and control production of the part on the shop floor, if the CONBON module is installed. To obtain a detailed explanation of how this field is used in CONBON calculations, type an "X" to the left and press F11.

STOCK QUEUE DAYS

Optional.  This entry determines the number of days stock in the outbound queue.  This entry must be numeric, right-justified and up to one decimal and two significant digits. To obtain a detailed explanation of how stock queue days are used in CONBON calculations, type an "X" to the left and press F11.

CONTAINER CODE

Optional.  Enter the code number for the standard container used for the part.  Valid container codes are defined on the Container Master File (DE130M).

CONTAINER QUANTITY

Optional.  Enter the number of parts that can be carried in the standard container.  A container may often be used to record inventory transactions in a Just-In-Time environment.  The container quantity should be less than the authorized quantity.  This avoids authorization of less than one container.  To obtain a detailed explanation of how the container quantity is used in CONBON calculations, type an "X" to the left and press F11.

PRODUCING LOCATION

Optional.  Must be a location on the Location Validation File.

RELIEF LOCATION

Optional.  Must be a location on the Location Validation File.

GROUP TECHNOLOGY NUMBER

Optional.  Enter the group technology or cell identifier associated with this part.

FAMILY ID

Optional.  Enter the identifier for the family of which the part is a member.  Defined through Reference File category 423.

RUN UNITS

Optional.  For JIT parts, this is the load incurred to the production center to manufacture one unit of this part.  This load is expressed in the unit of measure of production center's capacity. If not defined, the production schedule maintenance and inquiry programs will use the Run Units defined on the default Part/Production Center Relationship record (and thus the Part Master File) for calculating load on a given production center.

COMMAND KEYS

Enter - Update changes.

F2    - Display a window where a fast path option or mnemonic can be entered.  Fast path allows the next menu selection to be made directly from this F3 will remove it.  screen.  When the window is displayed, pressing

F3    - Exit program without update.

F4    - Display a list of values for the field where the cursor is positioned.  If you select one of the items from the list, it will be returned to the application screen.

F8    - Enter Part Master Inquiry using the given part.

F9    - Enter the Part/Production Center Inquiry without updating changes.

F10   - Return to the Function Select screen without updating changes.

F12   - Enter Production Center Inquiry using the given production center.

F15   - Reset the screen information to default values.