WILLIAMS PLT BEL DESIGN ENGINEERING 5/15/97
DSP01 PART MASTER FILE MAINTENANCE CHANGE (PLAN)
Part Number BOLT-200 Demand Code R
BOLT 200
Target Inv Days/Weeks 0 Planner Code DOM
Consumption Code 0
Planning Pol Code 1 Planning Pol Qty .000
Planning Pol Incr .000 Maximum Order Qty .000
Batch Quantity 1.000 Leadtime Code F
Fixed Leadtime Days .000000 Setup Days .000
Run Units .000000 Transit Days .000
Force Print N MS Load Quantity 1.000
Cumulative Leadtime 0
RP Firm Horizon Days 0 Mix/Vol Time Fence 0 0
F3=Exit F4=Prompt F5=Previous Screen F6=Next Screen
F10=Function Select F11=Part Comments F15=Rekey Data F24=More Keys
This screen is used to change the value of planning parameters for the part.
PLANT
Display only. The plant specified on the Function Select screen. Information entered on this screen applies only to the part number in this plant.
PART NUMBER
Display only. The part number specified on the Function Select screen. Information entered on this screen applies to this item.
DEMAND CODE
Required. Defines the planning method. Valid values are:
D - Daily master scheduled part
M - Standard master scheduled part
R - Requirements planning part
S - Service part
TARGET INVENTORY DAYS/WEEKS
Optional. (This field should only be used for parts having a planning policy code of 1 (as required) or 3 (fixed quantity). For standard master scheduled parts (demand code = M), the Master Scheduling module plans production such that on-hand inventory will satisfy demand for the specified number of days or weeks into the future. For daily master scheduled (demand code = D), requirements planning (demand code = R), and service parts (demand code = S), the Requirements Planning module plans production such that on-hand inventory will satisfy demand for the specified number of days into the future. For JIT manufactured or build-thru parts, the greater of the Target Inventory Days or Stock Queue Days (which is found on DE100S05) is used to build anticipation stock. If Target Inventory Days is used, however, then target inventory demand records will still be generated and displayed on the RP Planning Action Report records.
NOTE: If the planning policy code is Fixed Time Period, and the part is daily master scheduled, requirements planning, or service, and you have defined target inventory days for the part, the fixed time period days (the quantity that appears in the Planning Policy Quantity field) will still be used to build stock in advance of demand rather than the target inventory days. It is suggested for the Fixed Time Period planning policy code, that target inventory days be set to zero because the processing logic for fixed time period overrides the processing logic for target inventory days.
If the planning policy code is Fixed Time Period and the part is standard master scheduled, fixed time period processing logic and target inventory days processing logic can be processed together.
PLANNER CODE
Optional. Defines the planner who is responsible for the part.
CONSUMPTION CODE
Required. This field defines how actual demand will be netted against demand that is forecasted. Valid values are:
0 - No consumption of forecast
1 - Consume Sales Orders/Transfer Orders/Transfer Requisitions only
2 - Consume Component Requirements/Flow Requirements only
3 - Consume all requirements found in option 1 and 2. If you do not enter a value, the field will default to 0.
PLANNING POLICY CODE
Required. Planning policy codes are defined on Reference File category 404.
For MRP, reference, JIT purchase, JIT raw material parts, or JIT manufactured parts with a Make/Buy flag of Buy, the Planning Policy Code must be one of the following:
1 - As Required
2 - Fixed Time Period
3 - Fixed Quantity
5 - Physical Control
If the part is standard master scheduled (demand code = M), the planning policy code must not be 5.
For other JIT parts, the Planning Policy Code must one of the following:
2 - Fixed Time Period
3 - Fixed Quantity
6 - Partial
7 - Average
PLANNING POLICY QUANTITY
Optional. Used with the Planning Policy Code to define an optimum flow or order size. For purchased or raw material parts, this quantity should be expressed in stockkeeping units. Validation rules and uses of the field are as follows:
CODE ORDER POLICY QUANTITY
1 As Required Zero
2 Fixed Time Period Number of Periods
3 Fixed Quantity Order Minimum
5 Physical Control Zero
6 Partial Zero
7 Average Zero
NOTE: If the planning policy code is Fixed Time Period, and the demand code for the part is D (daily master scheduled), R (requirements planning), or S (service), and you have defined target inventory days for the part, the fixed time period days (the quantity that appears in the Planning Policy Quantity field) will still be used to build stock in advance of demand rather than the target inventory days. It is suggested for the Fixed Time Period planning policy code that target inventory days be set to zero because the processing logic for fixed time period overrides the processing logic for target inventory days.
If the planning policy code is Fixed Time Period and the demand code for the part is M (standard master scheduled), fixed time period processing logic and target inventory days processing logic can be processed together.
PLANNING POLICY INCREMENT
Optional if the Planning Policy Code is 2 or 3. Enter the quantity that is to be added to order quantity once the minimum order quantity is exceeded. When you select the fixed quantity planning policy code, the flow authorization will be set to a multiple of the order policy quantity (and increment, if specified). The net requirement is increased (never decreased) to the next multiple of the order policy quantity (if the order policy increment is zero) or by the order policy increment, until the net requirement is satisfied. For purchased or raw material parts, this quantity should be expressed in stockkeeping units of measure. However, if the stockkeeping units are different than the purchasing units, the planning policy quantity should be expressed taking into account the purchasing units.
For a fixed time planning policy code (2), this field can only be used to determine a multiple quantity.
MAXIMUM ORDER QUANTITY
Required. This is the maximum quantity of this part that can be created in one order. If the Planning Policy Code is set to fixed quantity (3), the maximum order quantity must not be less than the quantity displayed in the Planning Policy Quantity field, assuming this quantity is greater than zero. In addition, if the Planning Policy Code is set to fixed time (2), the maximum order quantity must not be less than the Planning Policy Increment, if both fields were specified. This field will default to zero if you do not enter a quantity.
BATCH QUANTITY
Optional. Defaults to 1. Must be greater than or equal to 1. The quantity specifies the amount you typically make in one run of the manufacturing process. If you do not use batch sizing, let the batch quantity default to 1. When you create a manufacturing order, you will specify some multiple of the batch size for the order quantity.
LEADTIME CODE
Required. Indicates the method for computing lead time. Valid values are:
F - Fixed lead time
V - Variable lead time
Purchased parts always use fixed leadtime days and dock to-stock lead time in calculating the overall lead time for a purchase order. Therefore, a leadtime code of 'F' should be entered for a purchased or raw material part. By setting the leadtime to 'V' (variable) for a parent part, the Manufacturing Order Post program (IC102E) will actually override the MO start date, based on leadtime, with an MO start date equal to the first operation start date if the following conditions exist:
The order is configured and
Labor requirements were generated by rules (PMFAMR = 1 or 3) or another part's standard routing was used (PMSTBC not equal to blanks).
FIXED LEADTIME DAYS
Optional. The portion of the days that it takes to manufacture or purchase the part that does not vary with order quantity.
SETUP DAYS
Optional. Number of setup days required to manufacture one batch of this part.
RUN UNITS
Optional. For MRP parts, it is the number of elapsed labor or machine days required to manufacture one unit of this part.
For JIT parts, it is the load incurred to the production center to manufacture one unit of this part. This load is expressed in the unit of measure of the capacity of the production center.
TRANSIT DAYS
Optional. The number of days spent in moving a batch of the part between operations.
FORCE PRINT OPTION
Required. If set to 'Y', the part will always appear on the Requirements Planning Action Report, regardless of whether any exceptions are detected while planning for the part. If set to 'N', the part will appear on the RP Planning Action Report only if exceptions are detected for the part or if the planner elects to review all parts.
MASTER SCHEDULE LOAD QUANTITY
Required. This field represents an average production quantity for Master Scheduled parts. Master Scheduling uses this quantity in Rough Cut Capacity Planning to calculate the load at each key facility against the tentative or final master schedule. The Master Schedule Load Quantity is not used for costing purposes.
CUMULATIVE LEADTIME
Optional. Number of working days that it takes to complete a standard size batch from procurement of any components through completion of all manufacturing processes. The cumulative lead time is used as a means of establishing a planning horizon for the MRP run.
REQUIREMENTS PLANNING FIRM HORIZON DAYS
Optional. If you enter a number in this field it represents the number of working days added to today's date to yield the Requirements Planning firm horizon for excluding planned activity.
You may not enter a negative number in this field. You may enter a negative number only in the MRP Firm Horizon Date or Days field on the Requirements Planning Generation Request screen (RP110S01).
MIX TIME FENCE
Optional. For parts that are master scheduled, the Mix Time Fence should represent the number of weeks from the current week during which changes in the mix of products (within a product family) planned to be produced may not be cost effective or possible.
VOLUME TIME FENCE
Optional. For parts that are master scheduled, the Volume Time Fence should represent the number of weeks from the current week during which changes in planned production quantities may not be cost effective or possible.
COMMAND KEYS
Enter - Update the Part Master file with all changes made throughout the screens in this conversation. Processing remains on the current screen while updates are saved to the Part Master file.
F2 - Display a window where a fast path option or mnemonic can be entered. Fast path allows the next menu selection to be made directly from this screen. When the window is displayed, pressing F3 will remove it.
F3 - Exit program without update.
F4 - Display a list of values for the field where the cursor is positioned. If you select one of the items from the list, it will be returned to the application screen.
F5 - Display the previous screen in the Part Master Maintenance conversation. May be used in conjunction with the F6 function key to page back and forth through these screens when creating a new part or modifying an existing part. This function key will not be displayed when the first available screen of this conversation is displayed. If you do not have authority for the previous screen, that screen is skipped over and the previous screen in the conversation is displayed.
F6 - Display the next screen in the Part Master Maintenance conversation. May be used in conjunction with the F5 function key to page back and forth through these screens when creating a new part or modifying an existing part. This function key will not be displayed when the last available screen of this conversation is displayed. If you do not have authority for the next screen, that screen is skipped over and the next screen in the conversation is displayed.
F9 - Enter the Part Master inquiry without updating changes.
F10 - Return control to the select screen.
F11 - Enter the Part Comments Maintenance without updating changes.
F15 - Respecify the part number.
F24 - Display the next set of function keys.
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